WO2000032861A1 - Stabilization of a knitted article using a thermal material - Google Patents

Stabilization of a knitted article using a thermal material Download PDF

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Publication number
WO2000032861A1
WO2000032861A1 PCT/DE1999/003852 DE9903852W WO0032861A1 WO 2000032861 A1 WO2000032861 A1 WO 2000032861A1 DE 9903852 W DE9903852 W DE 9903852W WO 0032861 A1 WO0032861 A1 WO 0032861A1
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WO
WIPO (PCT)
Prior art keywords
thread
knitted fabric
melting
knitted
thermal
Prior art date
Application number
PCT/DE1999/003852
Other languages
German (de)
French (fr)
Inventor
Friedrich Roell
Original Assignee
Recaro Gmbh & Co.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Recaro Gmbh & Co. filed Critical Recaro Gmbh & Co.
Publication of WO2000032861A1 publication Critical patent/WO2000032861A1/en

Links

Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
    • D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/04—Heat-responsive characteristics
    • D10B2401/041—Heat-responsive characteristics thermoplastic; thermosetting
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00—Details of fabric structure established in the fabric forming process
    • D10B2403/01—Surface features
    • D10B2403/011—Dissimilar front and back faces
    • D10B2403/0114—Dissimilar front and back faces with one or more yarns appearing predominantly on one face, e.g. plated or paralleled yarns
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00—Industrial
    • D10B2505/08—Upholstery, mattresses

Definitions

  • the present invention relates to a method for stabilizing knitted fabrics.
  • Knitted structures which have bonds which are less or less loose and which can be easily expanded or even destroyed in the event of mechanical stress. Such bonds are e.g. Terrycloth bindings or pile thread structures.
  • the present invention has for its object to provide a method that allows fixation of loose binding structures in a knitted fabric. This object is achieved by a method according to claim 1 or 2. Advantageous developments of the invention are the subject of the dependent claims. The invention also relates to a knitted fabric which is produced using the method according to claim 1 or 2.
  • the loose binding structures are fixed or fixed in the knitted fabric by means of a thermoplastic material which softens and / or glues and / or changes its structure under the action of heat.
  • thermoplastic material joins or sticks to the knitted fabric in a defined area, as a result of which the loose binding structures are securely attached to the knitted fabric.
  • a material which is available in yarn form, is, for example, Grilon® from EMS-Chemie AG. These filaments are available with a melting point in a wide temperature range from 85 to 160 ° C.
  • a thermal thread can also be used, which changes its structure, such as shape, length, etc., under the influence of temperature.
  • a thermal shrink thread this changes its structure, for example length.
  • the knitted fabric is stabilized here by the decrease in length of the thread, which leads to a densification of the knitted fabric.
  • the diameter of the thread should preferably be maintained.
  • thermoplastic material into the knitted fabric.
  • thermoplastic material into the knitted fabric
  • the thermoplastic material is preferably on the back, i.e. not exposed side of the knitted fabric, vapor-deposited or coated in any other way. After the thermal treatment, the material then melts or sticks to the back of the knitted fabric, thereby fixing loose binding structures that may be present in the knitted fabric.
  • thermoplastic material is knitted in as a thread in a rear layer or in a connecting layer of a multi-layer knitted fabric.
  • the knitted fabric is thermally treated, as a result of which the thread melts or sticks and in this way loosens binding structures in the knitted fabric.
  • the thermoplastic thread can act as a mesh thread.
  • the thread since the thread may break during thermal treatment, it is preferably knitted in as a thread that does not adhere to the thread Stitching of the knitted fabric is involved. A suitable introduction would be a warp or weft entry.
  • a third possibility of inserting the thermal or fusion thread is to coat the thread.
  • the thread is inserted via a special thread guide next to the mesh thread in such a way that it is fixed to the knitted fabric at intervals, e.g. is partially meshed.
  • the thread Grilon® Multifil, K or KE from EMS-Chemie AG is preferably used as the thermoplastic thread.
  • the melting point of the thread or softening point of the thread should preferably be at least 30 ° above room temperature in order not to cause failures at higher knitting temperatures; to affect.
  • the technology according to the invention enables mechanically very stressed knitted fabrics, such as Improve the abrasion properties of seat covers considerably.
  • the melting thread can also be used to subsequently connect functional or decorative elements to the knitted fabric.
  • the connection is then brought about by the thermal activation of the melting thread which is introduced or applied in a defined manner.
  • the fusion thread can also be inserted as a pile thread between two layers and then activated thermally, as a result of which the two layers are stably connected to one another.
  • the melting thread is used to start or end rows, rather to glue edges or other protruding or contoured knitted elements or to stabilize these points.
  • Multi-layer spacing structures can be produced in a simple manner by using thermal thread.
  • the melting or thermal thread can also be wound or wound with other thread materials, which makes it possible to introduce thread materials that are difficult to knit into the knitted fabric.
  • a melting or thermal thread can be applied to the back of the knitted fabric, preferably plated onto it or partially meshed.
  • the knitted fabric e.g. a seat cover simply on a carrier such as Form foam can be applied and fixed.

Abstract

The invention relates to a method for stabilizing a knitted article comprising mechanically sensitive weaves, such as, for example, terry cloth or loop pile weaves. To this end, either a melt fiber is knitted in or the knitted article is coated with a melt material and is subsequently subjected to a thermal treatment.

Description

STABILISIERUNG EINES GESTRICKS DURCH THERMOMATERIAL STABILIZATION OF A KNIT BY THERMOMATERIAL
Die vorliegende Erfindung betrifft ein Verfahren zur Stabilisierung von Gestricken.The present invention relates to a method for stabilizing knitted fabrics.
Es sind Gestrickstrukturen bekannt, die über oder weniger lockere Bindungen verfügen, die im Falle einer mechanischen Beanspruchung leicht aufgeweitet oder gar zerstört werden können. Derartige Bindungen sind z.B. Frotteebindungen oder Polfadenstrukturen .Knitted structures are known which have bonds which are less or less loose and which can be easily expanded or even destroyed in the event of mechanical stress. Such bonds are e.g. Terrycloth bindings or pile thread structures.
Der vorliegenden Erfindung liegt die Aufgabe zugrunde, ein Verfahren zu schaffen, das eine Fixierung von lockeren Bindungsstrukturen in einem Gestrick ermöglicht. Diese Aufgabe wird durch ein Verfahren gemäß Anspruch 1 oder 2 gelöst. Vorteilhafte Weiterbildungen der Erfindung sind Gegenstand der Unteransprüche. Die Erfindung betrifft ebenfalls ein Gestrick, das unter Anwendung des Verfahrens nach Anspruch 1 oder 2 hergestellt ist .The present invention has for its object to provide a method that allows fixation of loose binding structures in a knitted fabric. This object is achieved by a method according to claim 1 or 2. Advantageous developments of the invention are the subject of the dependent claims. The invention also relates to a knitted fabric which is produced using the method according to claim 1 or 2.
Erfindungsgemäß erfolgt die Festlegung oder Fixierung der lockeren Bindungsstrukturen im Gestrick durch ein thermoplastisches Material, das unter Einwirkung von Hitze weich wird und/oder verklebt und/oder seine Struktur verändert.According to the invention, the loose binding structures are fixed or fixed in the knitted fabric by means of a thermoplastic material which softens and / or glues and / or changes its structure under the action of heat.
Bei der thermischen Behandlung eines Schmelzmaterials verbindet sich bzw. verklebt das thermoplastische Material mit dem Gestrick in einem definierten Bereich, wodurch die lockeren Bindungsstrukturen sicher an dem Gestrick festgelegt werden. Ein derartiges Material, das in Garnform erhältlich ist, ist z.B. Grilon® von EMS-Chemie AG. Diese Schmelzfäden sind mit einem Schmelzpunkt in einem weiten Temperaturbereich von 85 bis 160°C erhältlich. Statt eines Schmelzfadens, der durch die Thermobehandlung zumindest partiell, in der Regel völlig aufschmilzt, kann auch ein Thermofaden verwendet werden, der unter Temperatureinwirkung seine Eigenschaften seine Struktur, wie z.B. Form, Länge etc. verändert. Bei der thermischen Behandlung des Thermomate- rials, z.B. eines Thermoschrumpffadens verändert dieser seine Struktur, z.B. Länge. Eine Stabilisierung des Gestricks erfolgt hier durch die Längenabnahme des Fadens, die zu einer Verdichtung des Gestricks führt. Vorzugsweise sollte dabei der Durchmesser des Fadens beibehalten werden.During the thermal treatment of a melt material, the thermoplastic material joins or sticks to the knitted fabric in a defined area, as a result of which the loose binding structures are securely attached to the knitted fabric. Such a material, which is available in yarn form, is, for example, Grilon® from EMS-Chemie AG. These filaments are available with a melting point in a wide temperature range from 85 to 160 ° C. Instead of a melting thread, which at least partially, usually completely melts due to the thermal treatment, a thermal thread can also be used, which changes its structure, such as shape, length, etc., under the influence of temperature. During the thermal treatment of the thermal material, for example a thermal shrink thread, this changes its structure, for example length. The knitted fabric is stabilized here by the decrease in length of the thread, which leads to a densification of the knitted fabric. The diameter of the thread should preferably be maintained.
Es gibt drei Alternativen, das thermoplastische Material in das Gestrick einzubringen.There are three alternatives for introducing the thermoplastic material into the knitted fabric.
Eine erste Möglichkeit zur Einbringung des thermoplastischen Materials in das Gestrick besteht im Beschichten des fertigen Gestricks mit dem Material. Das thermoplastische Material wird vorzugsweise auf der Rückseite, d.h. nicht Sichtseite des Gestrickes aufgeklebt, aufgedampft oder anderweitig beschichtet. Nach der thermischen Behandlung verschmilzt bzw. verklebt das Material dann auf der Rückseite des Gestricks und fixiert dadurch eventuell in dem Gestrick vorhandene lockere Bindungsstrukturen .A first possibility for introducing the thermoplastic material into the knitted fabric is to coat the finished knitted fabric with the material. The thermoplastic material is preferably on the back, i.e. not exposed side of the knitted fabric, vapor-deposited or coated in any other way. After the thermal treatment, the material then melts or sticks to the back of the knitted fabric, thereby fixing loose binding structures that may be present in the knitted fabric.
In einer zweiten Alternative wird das thermoplastische Material als Faden in einer rückwärtigen Lage oder in eine Verbindungslage eines mehrlagigen Gestricks eingestrickt. Nachdem das Gestrick fertig gestrickt ist oder bereits im Laufe der Herstellung wird das Gestrick thermisch behandelt, wodurch der Faden aufschmilzt bzw. verklebt und auf diese Weise lockere Bindungsstrukturen in dem Gestrick festigt. Der thermoplastische Faden kann hierbei als Vermaschungsfaden fungieren. Da jedoch der Faden bei der thermischen Behandlung eventuell reißen kann, wird er vorzugsweise als Faden eingestrickt, der nicht an der Maschenbildung des Gestricks beteiligt ist. Eine geeignete Einbringung wäre hier ein Kett- oder Schußfadeneintrag.In a second alternative, the thermoplastic material is knitted in as a thread in a rear layer or in a connecting layer of a multi-layer knitted fabric. After the knitted fabric is completely knitted or already in the course of production, the knitted fabric is thermally treated, as a result of which the thread melts or sticks and in this way loosens binding structures in the knitted fabric. The thermoplastic thread can act as a mesh thread. However, since the thread may break during thermal treatment, it is preferably knitted in as a thread that does not adhere to the thread Stitching of the knitted fabric is involved. A suitable introduction would be a warp or weft entry.
Eine dritte Möglichkeit der Einbringung des Thermo- oder Schmelzfadens ist das Aufplattieren des Fadens. Hier wird der Faden über einen speziellen Fadenführer neben dem Vermaschungs- faden derart eingebracht, daß er in Abständen an dem Gestrick festgelegt, z.B. partiell vermascht wird.A third possibility of inserting the thermal or fusion thread is to coat the thread. Here the thread is inserted via a special thread guide next to the mesh thread in such a way that it is fixed to the knitted fabric at intervals, e.g. is partially meshed.
Als thermoplastischer Faden bzw. Thermofaden wird vorzugsweise aus Faden Typ Grilon® Multifil, K oder KE der EMS-Chemie AG verwendet.The thread Grilon® Multifil, K or KE from EMS-Chemie AG is preferably used as the thermoplastic thread.
Allgemein sollte der Schmelzpunkt des Fadens bzw. Aufweichpunkt des Fadens sollte vorzugsweise wenigstens 30° über Raumtemperatur liegen, um bei höheren Stricktemperaturen keine Ausfälle zu verursachen, andererseits sollte die Schmelztemperatur nicht zu hoch liegen, um durch die Thermobehandlung nicht die Qualität der anderen Fäden des Gestricks zu beeinträchtigen.In general, the melting point of the thread or softening point of the thread should preferably be at least 30 ° above room temperature in order not to cause failures at higher knitting temperatures; to affect.
Durch die erfindungsgemäße Technologie lassen sich mechanisch sehr strapazierte Gestricke, wie z.B. Sitzbezüge in ihren Abriebeigenschaften beträchtlich verbessern.The technology according to the invention enables mechanically very stressed knitted fabrics, such as Improve the abrasion properties of seat covers considerably.
Der Schmelzfaden kann auch dazu verwendet werden, nachträglich Funktions- oder Zierelemente mit dem Gestrick zu verbinden. Die Verbindung wird dann durch die thermische Aktivierung des definiert ein- bzw. aufgebrachten Schmelzfadens bewirkt.The melting thread can also be used to subsequently connect functional or decorative elements to the knitted fabric. The connection is then brought about by the thermal activation of the melting thread which is introduced or applied in a defined manner.
Der Schmelzfaden kann auch als Polfaden zwischen zwei Lagen eingebracht und anschließend thermisch aktiviert werden, wodurch die beiden Lagen stabil miteinander verbunden werden.The fusion thread can also be inserted as a pile thread between two layers and then activated thermally, as a result of which the two layers are stably connected to one another.
In einer sehr vorteilhaften Weiterbildung der Erfindung wird der Schmelzfaden dazu verwendet, Anfangs- oder Endreihen, Lö- eher Kanten oder andere hervortretende oder konturierte Gestrickelemente zu verkleben oder diese Stellen zu stabilisieren .In a very advantageous development of the invention, the melting thread is used to start or end rows, rather to glue edges or other protruding or contoured knitted elements or to stabilize these points.
Durch die Verwendung von Thermofaden lassen sich auf einfache Weise Mehrlagen-Abstandsstrukturen herstellen.Multi-layer spacing structures can be produced in a simple manner by using thermal thread.
Der Schmelz- oder Thermofaden kann auch von anderen Fadenmaterialien umsponnen oder umwunden sein, wodurch es möglich ist, auch schlecht strickbare Fadenmaterialien in das Gestrick einzubringen.The melting or thermal thread can also be wound or wound with other thread materials, which makes it possible to introduce thread materials that are difficult to knit into the knitted fabric.
Zum Fixieren des Gestricks auf einem Träger kann auf der Rückseite des Gestricks ein Schmelz- oder Thermofaden aufgebracht, vorzugsweise definiert aufplattiert oder partiell vermascht werden. Durch Dampf- bzw. Hitzebehandlung kann dann das Gestrick, z.B. ein Sitzbezug einfach auf einen Träger wie z.B. Formschaum aufgebracht und fixiert werden. In order to fix the knitted fabric on a carrier, a melting or thermal thread can be applied to the back of the knitted fabric, preferably plated onto it or partially meshed. The knitted fabric, e.g. a seat cover simply on a carrier such as Form foam can be applied and fixed.

Claims

PATENTANSPRÜCHE PATENT CLAIMS
1. Verfahren zur Stabilisierung eines Gestricks mit mechanisch empfindlichen Bindungen, wie z.B. Frottee- oder Polfadenbindungen, bei dem in das Gestrick ein Schmelz- oder Thermofaden eingestrickt bzw. aufplattiert und das Gestrick anschließend thermisch behandelt wird.1. Method for stabilizing a knitted fabric with mechanically sensitive bonds, e.g. Terrycloth or pile thread bindings, in which a melt or thermal thread is knitted or plated into the knitted fabric and the knitted fabric is then thermally treated.
2. Verfahren zur Stabilisierung eines Gestricks mit mechanisch empfindlichen Bindungen, wie z.B. Frottee- oder Polfadenbindungen, bei dem das Gestrick mit einem Schmelz- oder Thermomateri- al beschichtet und anschließend thermisch behandelt wird.2. Method for stabilizing a knitted fabric with mechanically sensitive bonds, e.g. Terrycloth or pile thread ties, in which the knitted fabric is coated with a melting or thermo material and then thermally treated.
3. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß der Schmelzfaden in dem Gestrick vermascht wird.3. The method according to claim 1, characterized in that the melt thread is meshed in the knitted fabric.
4. Verfahren nach Anspruch 1 oder 3, dadurch gekennzeichnet, daß der Schmelzfaden in das Gestrick als Kett- oder Schußfaden eingebracht wird.4. The method according to claim 1 or 3, characterized in that the melting thread is introduced into the knitted fabric as a warp or weft.
5. Verfahren nach Anspruch 1, 3 oder 4, dadurch gekennzeichnet, daß der Schmelzfaden auf der Rückseite des Gestricks eingebunden wird.5. The method according to claim 1, 3 or 4, characterized in that the melting thread is integrated on the back of the knitted fabric.
6. Verfahren nach Anspruch 2, dadurch gekennzeichnet, daß dir Rückseite des Gestricks mit dem Schmelzmaterial beschichtet wird. 6. The method according to claim 2, characterized in that the back of the knitted fabric is coated with the melting material.
7. Verfahren gemäß Anspruch 1 und 2.7. The method according to claim 1 and 2.
8. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß ein Schmelz- oder Thermofaden verwendet wird, der von anderen Fadenmaterialien umsponnen oder umwunden ist.8. The method according to any one of the preceding claims, characterized in that a melting or thermal thread is used, which is wound or wound by other thread materials.
9. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß durch die thermische Aktivierung des definiert ein- bzw. aufgebrachten Schmelzfadens nachträglich Funktions- oder Zierelemente mit dem Gestrick verbunden werden.9. The method according to any one of the preceding claims, characterized in that functional or decorative elements are subsequently connected to the knitted fabric by the thermal activation of the defined melting or applied filament.
10. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß der Schmelzfaden als Polfaden zwischen zwei Lagen eingebracht und anschließend thermisch aktiviert wird.10. The method according to any one of the preceding claims, characterized in that the melting thread is introduced as a pile thread between two layers and is then thermally activated.
11. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß durch thermische Aktivierung des Schmelzfadens Anfangs- oder Endreihen, Löcher Kanten oder andere hervortretende oder konturierte Gestrickelemente verklebt oder stabilisiert werden.11. The method according to any one of the preceding claims, characterized in that the thermal activation of the melt thread beginning or end rows, holes edges or other protruding or contoured knitted elements are glued or stabilized.
12. Gestrick, hergestellt gemäß einem Verfahren nach einem der vorhergehenden Ansprüche.12. Knitted fabric produced according to a method according to one of the preceding claims.
13. Sitzbezug, hergestellt mit einem Gestrick nach Anspruch 12 13. Seat cover made with a knitted fabric according to claim 12
PCT/DE1999/003852 1998-12-01 1999-12-01 Stabilization of a knitted article using a thermal material WO2000032861A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19855542.3 1998-12-01
DE19855542A DE19855542A1 (en) 1998-12-01 1998-12-01 Stabilization of a knitted fabric with thermal material

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WO2000032861A1 true WO2000032861A1 (en) 2000-06-08

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